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Line stops
Measure visible running and stopped minutes with the supporting stoppage clip.
Decision: Focus review on repeated interruptions.
Illustrative target · 50 to 30 min/shiftMeasure repeated line stops and prioritize fixes to recover 20 running minutes per shift.Illustrative scenario, not measured results. Outcomes require the stated target to be achieved and validated on site.
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Cases or boxes per hour
Count units past an agreed point by line and shift.
Decision: Compare output across the operating day.
Illustrative target · 400 to 460 boxes/hourMeasure box flow and rebalance handoffs to release capacity for 60 more boxes per hour.Illustrative scenario, not measured results. Outcomes require the stated target to be achieved and validated on site.
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Labor against output
Compare workers present per line-hour with the corresponding output.
Decision: Review crew allocation using both labor coverage and flow.
Illustrative target · 40 to 46 boxesCompare coverage with output to target 6 more boxes per labor-hour.Illustrative scenario, not measured results. Outcomes require the stated target to be achieved and validated on site.
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Staging and dock dwell
Measure visible product waiting and truck occupancy at selected staging zones and doors.
Decision: Find the handoff delaying the next movement.
Illustrative target · 45 to 30 min/loadMeasure staging delays and coordinate dock handoffs to release 15 minutes per load.Illustrative scenario, not measured results. Outcomes require the stated target to be achieved and validated on site.